Download Project Files

Laser Engraved Leather Passport Holder

Materials Needed

Leather Passport Holder

Machine Used

Laser Engraving  

Fill-Speed

10000

Line Interval

0.05mm

Power

60%

Pass

1

  • How to Laser Engrave a Leather Passport Holder with the AlgoLaser Pixi 10W

Personalized leather accessories have always been a symbol of style, but when you bring a laser engraver into the mix, the game changes completely. One of the coolest and most practical projects you can tackle is creating a custom laser-engraved leather passport holder. Whether you’re a world traveler or gifting to someone who is, engraving designs, initials, or logos on leather instantly turns a plain item into a keepsake.

In this blog, I’ll walk you through five detailed steps on how to Laser Engrave a Leather Passport Holder with the AlgoLaser Pixi 10W, plus I’ll answer the top FAQs people ask about engraving leather. Let’s dive right in.

Step 1: Place the Leather Passport Holder in the Engraving Area

Start by preparing your engraving workspace. Place the leather passport holder neatly inside the engraving area of the AlgoLaser Pixi 10W. Since leather can warp or shift slightly, make sure it’s flat and secure. Some engravers use painter’s tape or a light jig to hold leather in place without damaging the material.

Positioning matters here—because once the laser starts, it follows the programmed path precisely. If your leather shifts even a millimeter, the engraving will look misaligned.

Step 2: Focus the Laser Using the Focusing Column and Z-Axis Screw

Accurate focusing is the key to sharp engravings. The Pixi includes a focusing column to help you align the laser module at the correct distance from the leather’s surface. Slide the column into position, adjust the Z-axis screw, and lock it down when the focus is right.

This step ensures that the laser beam converges at the perfect point for cutting and engraving leather fibers cleanly, instead of burning too wide or faint.

Step 3: Load Your Project from the SD Card

Once your leather is ready and the laser is focused, it’s time to load your project. On the Pixi’s touchscreen, tap “Projects” and then select “SD Card”. This is where your engraving files (G-code) should already be stored.

If you haven’t prepped your design yet, use your preferred software—LightBurn, LaserGRBL, or AlgoLaser’s own app—to design and export your artwork. Popular engraving designs for passport holders include initials, monograms, travel-themed icons (like a world map or airplane), or even inspirational quotes.

Step 4: Select and Prepare Your Engraving Design

Scroll through the SD card, select your design, and confirm. Now comes the fun part—adjusting the artwork to fit perfectly on the passport holder.

Drag the picture into the engraving area on the interface.

Resize the design so it matches the scale of the leather cover.

Click the frame button to see a preview outline of the engraving area. This is super handy for checking alignment before committing.

Remember: measure twice, engrave once.

Step 5: Set Parameters and Start Engraving

Leather is an organic material, so engraving requires just the right balance of speed and power. Here are the recommended parameters I’ve tested with the AlgoLaser Pixi 10W for a leather passport holder:

Fill Speed: 10,000 mm/min

Power: 60%

Line Interval: 0.05 mm

Passes: 1

These settings will give you crisp, deep engravings without excessive burning. However, depending on your specific leather type (genuine leather vs. PU leather), you may need to tweak the power slightly.

Once everything looks perfect, click start and watch the Pixi work its magic. Within minutes, your passport holder transforms into a personalized, professional-grade accessory.

6 FAQs About Laser Engraving Leather Passport Holders

1. Can the AlgoLaser Pixi 10W engrave real leather?
Yes! The Pixi 10W handles genuine leather beautifully. Just remember to adjust the power settings—too high and you’ll char the edges.

2. What about PU (synthetic) leather?
It can engrave PU leather too, but test a small corner first. Some synthetic leathers contain PVC, which is unsafe to engrave due to toxic fumes.

3. How do I keep the passport holder from shifting during engraving?
Use painter’s tape or a jig to hold it flat. Even small movements can ruin the design.

4. Will engraving weaken the leather?
Not at all, if done correctly. A single pass at the right speed and power only removes the top layer, leaving the structure intact.

5. Can I add color to the engraving?
Yes—leather dye or acrylic paint can be added after engraving for highlights. Just let the laser do the etching first.

6. How long does engraving a passport holder take?
On average, a design covering the front takes about 5–10 minutes with the Pixi 10W, depending on size and detail.

Final Thoughts

The AlgoLaser Pixi 10W isn’t just beginner-friendly—it’s powerful enough to produce professional-grade results on leather projects. By following these steps—placing, focusing, loading, adjusting, and engraving—you’ll create custom leather passport holders that look like they came from a high-end boutique.

With the right design, engraving speed, and power settings, you can easily start a small leather goods personalization business or just enjoy creating one-of-a-kind gifts. Whether it’s initials for a loved one or a travel quote for yourself, your passport holder becomes more than just a cover—it becomes a story.

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