The SmartEnclosure 2.0 is designed for precision, offering effective exhaust management, enhanced safety, and protection against dust and fumes. Whether you’re a seasoned laser engraver or a beginner looking to upgrade your setup, this enclosure is a game-changer for your workspace.  

Step 1: Remove the Plastic Protective Film from the Acrylic Sheet

Before beginning the assembly, carefully remove the plastic protective film from all the acrylic sheets to ensure a clear and clean finish. This prevents scratching and improves visibility during engraving.

Step 2: Assemble the Exhaust Fan

1. Position the exhaust fan at the designated slot in the rear panel.

2. Use four M4*35 screws and M4 nuts to secure the fan in place.

3. Tighten the screws evenly to ensure the fan is firmly locked.

Step 3: Assemble the Rear Panel D

1. Attach rear panel D to the lower rear frame J by aligning the slots.

2. Connect the right B panel and left A panel to the lower rear frame, ensuring a snug fit.

3. Secure the connections with two M5*12 screws to lock the panels into place.

Step 4: Add the Upper Rear Frame

1. Position the upper rear frame I on top of the rear panel D.

2. Tighten two M6*16 screws at both ends to secure the upper frame firmly.

3. Flip the partially assembled structure upwards to prepare for adding the support frame.

Step 5: Assemble the Support Frame L

1. Attach the support frame L to the assembled structure using two M5*16 screws.

2. Flip the structure back down after ensuring the support frame is securely in place.

Step 6: Insert the Bottom Plates

1. Slide the bottom plate G into the enclosure along its designated grooves.

2. Insert bottom plate H next, ensuring it aligns with the grooves.

3. Fix the plates in place with M6*12 screws, tightening in the middle for stability.

Step 7: Secure the Lower Front Frame

1. Attach the lower front frame K to the bottom panels, tightening screws that were loosened earlier.

2. Use two M5*12 screws at both ends to complete this step.

Step 8: Attach the Top Panel

1. Align one side of the top panel C with the upper rear frame I, then carefully attach the other side.

2. Push the panel fully into position and secure it with screws.

Step 9: Add the Middle Frame and Components

1. Remove the protective cover from the camera lens.

2. Connect the middle frame M to the top panel C and secure it with four M6*20 screws.

3. Attach the top F and front cover panel E using angle brackets. Tighten all connections with M6*20 screws.

Step 10: Install Accessories

1. Mount the handle on the front cover panel using M4*16 screws.

2. Attach the hooks using M3*8 screws and fasten the hinges with M4*10 screws.

3. Secure the lid to the main body by attaching the hinges to the box with additional M4*10 screws. Ensure the lid opens and closes properly.

Step 11: Connect the Exhaust System

1. Insert the smoke pipe into the exhaust flange and slide the clamp over the pipe.

2. Tighten the clamp screws to secure the smoke pipe firmly in place.

Step 12: Final Touches

1. Insert the three-dimensional connector covers into the four corners of the enclosure.

2. Double-check all screws and connections for stability.

Proper cable management is crucial for the safety and functionality of your laser engraver within the SmartEnclosure.

Step 1: Secure the Wire Splitter

1. Fasten the wire splitter to the bottom plate using two M3*10 screws.

2. Thread the cables through the wire splitter before tightening to keep everything neat and organized.

Step 2: Connect the Door Sensor

The door sensor enhances safety by automatically pausing the laser engraver when the enclosure door is open:

1. Locate the designated connection point for the door sensor.

2. Secure the sensor using the provided screws and confirm it operates correctly.

Step 3: Connect the Camera

1. Attach the camera to its designated slot in the middle frame.

2. Use the included cables to connect the camera to the system, ensuring proper orientation for optimal recording or streaming.

Step 4: Install the Lighting System

1. Position the light fixtures along the top panel or side panels as indicated in the manual.

2. Connect the lights to their power source, routing the wires through the splitter for a clean look.

3. Test the lights to ensure they function as expected.

1. Test all connections, including the fan, camera, lights, and door sensor, to ensure they are working correctly.

2. Inspect the enclosure for loose screws or misaligned panels and make adjustments as necessary.

3. Run a test engraving session with your laser engraver inside the enclosure to confirm proper exhaust function and visibility.

The AlgoLaser SmartEnclosure 2.0 is an excellent investment for anyone working with a laser engraver. Its thoughtful design prioritizes safety, convenience, and performance. By following this guide, you’ll have a professional-grade enclosure that protects your workspace while allowing you to create stunning laser engraving projects.